Case Studies - TOOL - Process Information Summary Map

Mapping the Manufacturing Value Stream to Spot Improvement Opportunities

When the technical team responsible for a market-leading medicine within a high-profile global, science-led biopharmaceutical company wanted to establish where process improvement opportunities existed for the product line, they turned to a Britest study to summarise process inputs, outputs and key information. The study allowed the manufacturing value stream to be seen end-to-end in great detail for the first time ever, highlighting value gaps and the scale and location of improvement opportunities, and catalysed both "quick-win" actions, and a plan to deliver the pipeline of improvement projects identified.

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- OPERATIONAL EXCELLENCE- WHOLE PROCESS UNDERSTANDINGPharmaProcess ImprovementTOOL - Process Information Summary Map




Optimising Plant Changeover / Cleaning Processes

A Britest methodology to support the optimisation of changeover/cleaning processes was used to help FUJIFILM Imaging Colorants address capacity constraints. Improvements to significantly time-consuming steps, and opportunities for improvements to existing CIP equipment were identified, along with a more ambitious opportunity to reduce the cleaning cycle time from 2-3 days to 12 hours through targeted use of a key cleaning solvent.

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- EFFECTIVE COLLABORATION- TECHNICAL FACILITATIONProcess EfficiencyProcess ImprovementSpeciality ChemicalsTOOL - Process Information Summary MapTOOL - Rich Pictures




Increasing Production of a Speciality Chemical by 50% to meet demand

This case study describes how a Britest study enabled an internal cross-functional team at Robinson Brothers Limited to rapidly identify and implement process changes designed to improve efficiency and up time, making it possible to support extra sales of ~£1M p.a.

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- WHOLE PROCESS UNDERSTANDINGProcess DesignProcess EfficiencyProcess ImprovementTOOL - Process Information Summary Map







Britest Improvement Study to Increase Throughput by 50%

This case study describes the elements of a Britest throughput improvement study carried out by a custom synthesis manufacturer to meet an identified customer need to increase process throughput by at least 50% within three years, which was successfully delivered by halving batch times.

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- OPERATIONAL EXCELLENCECustom ManufactureProcess DesignProcess ImprovementTOOL - Driving Force AnalysisTOOL - Initial Screening AnalysisTOOL - Process Definition DiagramTOOL - Process Information Summary MapTOOL - Rich PicturesTOOL - Transformation Map